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Custom Gym & Fitness Club T-Shirts, Uniforms & Merch

Custom Tees produces gym-ready t-shirts, hoodies, polos, tanks, hats, and uniforms using Screen Printing, DTG, DTF, Embroidery. Expect clean proofs, accurate color, and dependable timelines—including rush/next-day options when stock and approvals align.

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Benefits Ticker — Looping USP Strip

Our benefits: Free Shipping, No Rush Fees, No Setup Fees, No Minimum, 24–72 Hours Printing, Free Artwork Review, Premium Quality, Fast Turnaround, Superior Service

  • Free Shipping
  • No Rush Fees
  • No Setup Fees
  • No Minimum
  • 24–72 Hrs Printing
  • Free Artwork Review
  • Premium Quality
  • Fast Turnaround
  • Superior Service

Explore from the Wide Range of Products

Men

Women

Youth

Smiling youth in red blank t-shirt on gray studio backdrop; front view showing comfortable fit for kids with sizing reference.
How To Order — Gyms & Fitness Clubs (Glass Cards with 10px CTAs)

How To Order — Gyms & Fitness Clubs

Custom T-Shirts & Uniforms for gyms, fitness studios, yoga/pilates, indoor cycling, HIIT/bootcamp, boxing/MMA, and rec centers.

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Share headcount, size run, and roles for print or embroidery (t-shirts, hoodies, tanks, polos, hats). Tell us the date—grand opening, challenge kickoff, or competition—and we’ll reply fast with pricing and timing.

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DESIGN ONLINE

Build staff uniforms and member merch for front desk, trainers, coaches, and instructors. Upload your logo, add names/roles, and preview left-chest, sleeve, and oversized back placements instantly.

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SHOP LOCAL

Feel performance fabrics, compare moisture-wicking blends, and confirm colors and fit for unisex and women’s cuts. We’ll help size trainers and staff and recommend durable blanks for daily wear.

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EMAIL

Email artwork, a size run by role (front desk, trainers, coaches), and your deadline. We’ll send a quick proof and quote—rush options available.

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Inspiration & Ideas

Looking for fresh concepts? We love helping gyms and fitness clubs brainstorm! Try themes like trainer t-shirts and embroidered caps, staff polos and hoodies, or challenge-day promo designs that match your brand colors and vibe.

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Popular Apparel for Gyms & Studios

T-Shirts

Your everyday workhorse for classes, staff, and member programs.
Best for: solid logos, oversized back art, challenge drops.
Methods: Screen Printing for bold spot color; DTG for full-color; DTF for flexible placements and names/numbers.
Placements: left-chest + oversized back for clarity on and off the floor.

Hoodies

Cozy staff layers and retail staples that move in shoulder seasons.
Methods: Screen Printing or DTG for front/back art; Embroidery for clean left-chest logos; specialty Puff on bold typography.
Notes: consider mid-weight fleece to balance warmth and mobility.

Polos

Professional look for coaches, front desk, and management.
Methods: Embroidery is the standard for polos; DTF micro-badges for departments as needed.
Notes: performance fabrics reduce sweat staining and keep a crisp appearance.

Tanks (Racerback & Muscle)

For high-heat, high-output sessions and studio retail.
Methods: Screen Printing or DTF to keep prints lightweight and flexible.
Notes: racerback styles for studios; muscle tanks for strength clubs.

Hats & Beanies

Low-cost brand visibility for staff and retail.
Methods: Embroidery (caps, beanies); Reflective patches for visibility on run-club nights.
Notes: add role tags (COACH, STAFF) for quick identification.

Roles & Staff Uniforms

Personal Trainers

Performance t-shirts with bold “TRAINER” sleeve hits. Embroidery on polos for consultations; DTF for names and certifications. Durable, frequent-wash construction.

Coaches

High-contrast t-shirts or hoodies with oversized back prints for floor visibility. Embroidered coach polos for comps and events.

Instructors

Tanks and tees that move; small left-chest logos plus class branding on the back. DTF for class numbers or rotations.

Front Desk

Polos or clean tees with Embroidery on left-chest; optional name badges via DTF. Aim for wrinkle-resistant fabrics.

Operations & Facilities

High-visibility placements on tees and lightweight hoodies. Department tags on sleeves improve clarity.

Janitorial

Simple, breathable tees with clear “FACILITIES” or “CUSTODIAL” sleeve marks. Prioritize durability and easy care.

Childcare

Soft, bright tees with playful but legible branding. Personalization helps parents and staff connect quickly.

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Programs & Disciplines

Yoga & Pilates

Soft, breathable blends and racerback tanks shine in calm, controlled movement. Embroidery on lightweight zip-ups keeps logos refined. Use Screen Printing or DTG for mandala-style back art; DTF for minimal left-chest branding. Offer women’s fit and unisex options side-by-side.

Indoor Cycling

Moisture-wicking t-shirts and tanks with Reflective accents land well for dim studios and post-ride commutes. Screen Printing for bold team slogans; DTF for instructor names. Keep graphics breathable on the torso.

HIIT/Bootcamp & Functional Fitness

Durable, quick-dry tees and muscle tanks with oversized back prints for visibility during circuits. Screen Printing excels for spot-color logos; DTF for numbering challenge series. Consider raglan cuts for mobility.

Boxing, MMA & BJJ

Mid-weight tees and hoodies withstand clinch and mat life. Screen Printing for gym crests; Embroidery on coach polos; DTF for ranked patches and name badges. Reinforce neck taping for high-wash cycles.

Climbing

Light tees with shoulder freedom and minimal front ink. Large back art via DTG works well; small left-chest symbols keep it subtle. Hoodies for route-setting crews with embroidered department tags..

Wellness & Recovery

Clean, understated branding on soft tees and zip-ups. Embroidery looks premium at reception; DTG for gradient wellness motifs. Offer women’s fit and relaxed unisex silhouettes.

Strength Training (Kettlebell, Powerlifting, Olympic Lifting)

Heavy logos and bold typography read best in Screen Printing. Muscle tanks and sturdy tees handle chalk and bar contact; DTF for lifter numbers or flight groups. Oversized back art keeps the front uncluttered.

Mobility & Stretching

Lightweight blends and racerbacks with minimal ink. DTG for gradient designs; DTF for tiny instructional icon sets. Keep prints high on the back to avoid seam interference.

Print Methods & Decoration

Screen Printing

Screen printing press for gym & fitness club t-shirts and hoodies; bold spot-color logos and oversized back prints for staff.

Durable and crisp for solid logos and bold typography. Best value on large runs and excellent for oversized back prints on t-shirts and hoodies. Works for high-visibility color blocks, though reflective night safety is better handled by specialty effects. Not ideal for very small runs due to setup, and not typically used for personalization (names/numbers).

DTG (Direct-to-Garment)

DTG printer for full-color gym t-shirts with smooth gradients; ideal for small runs, member drops, and photo-heavy artwork.

Soft-hand prints with smooth gradients—ideal for full-color photos and artwork-heavy designs. Strong choice for small to mid-size runs and oversized back prints on t-shirts. Not suited to polos or hats, and while personalization is possible, DTF is usually the better route.

DTF (Direct-to-Film)

DTF printer for names and role tags on gym t-shirts, tanks, and hoodies; flexible left-chest, sleeve, and back placements.

Versatile and placement-friendly (left-chest, sleeve, names, numbers). Great for small runs, role tags, and quick program drops with vivid color on t-shirts, tanks, and hoodies. Acceptable for larger runs but less cost-efficient than screen printing; for night visibility, pair with reflective specialty rather than relying on DTF alone.

Embroidery

Embroidery machines stitching logos on gym polos, hats, and zip-ups for coaches, trainers, and front-desk uniforms.

Premium, professional finish for polos, hats, beanies, and lightweight zip-ups. Durable, clean edges, and ideal for front desk, coaches, and management uniforms. Not intended for large artwork, full-color photos, or oversized back graphics; personalization like numbers is better handled via DTF badges.

Merch & Retail Programs

Stock your pro shop with staple tees, tanks, hoodies, and hats. Run limited drops, seasonal rotations, and member-only exclusives. We set up private label finishing so your merch looks shelf-ready. Preorder campaigns reduce risk and forecast sizes before you print.

Events & Campaigns

Grand openings, 5K/run clubs, charity workouts, member challenges, leagues, open houses, referral drives, anniversaries, and milestone awards all benefit from apparel bundles. We plan lead times backward from your date, confirm blanks, and lock proofs early. Rush/next-day can be feasible when stock and approvals line up.

Art & Placement Specs

File Prep: vector (AI/PDF/SVG) for spot color; or 300 DPI raster (PNG/TIFF) at print size. Keep safe margins; avoid seams, collars, and hem zones to ensure clean prints.

Placements: left-chest for staff ID, sleeve for roles, and oversized back for programs and slogans. Names/numbers are added via DTF. Private label options available.

Upload Flow: send your logo/art, choose placements, get a free mockup.

Operations & Logistics

Bulk, Wholesale, Low MOQ/No Minimum
Choose bulk for the best unit economics and consistent runs (learn about bulk). Use low MOQ for pilots and staff refreshes. Select no minimum (where available) for quick micro-drops or replacements.

Rush/Next-Day
When inventory is available and proofs are approved, rush is possible on select methods and placements. We’ll set clear expectations by item and quantity.

Sizing & Fit
Size-inclusive from youth to 5XL+. Offer unisex plus women’s fit to reduce returns. Keep a size run on site for staff onboarding.

Care & Durability
Wash inside-out, cold; gentle cycle; tumble dry low or hang dry. Avoid high heat and fabric softener to protect prints and embroidery.

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Gyms & Fitness – FAQs

Frequently Asked Questions

What’s the best method for solid gym logos?
Screen Printing delivers crisp, durable marks—great for staff tees and member programs.
Which method suits full-color gradients or photos?
DTG keeps blends soft and detailed; ideal for artwork-heavy back prints or retail drops.
Can I personalize trainer tees with names and numbers?
Yes—DTF is perfect for names, numbers, class IDs, and role tags.
Are polos better with embroidery?
Yes. Embroidery is the standard for polos and looks professional at the front desk or consultations.
What fabric is best for sweaty sessions?
Moisture-wicking performance blends breathe and dry quickly, keeping prints comfortable.
Do you offer women’s fit alongside unisex?
Yes—offer both to improve comfort and reduce returns. Size-inclusive from youth to 5XL+.
How big can an oversized back print be?
Most tees support large back art; we size within safe margins to avoid seams and obstructions.
How do rush or next-day orders work?
If blanks are in stock and proofs are approved, select items can be rushed. We’ll confirm feasibility by method.
What affects pricing the most?
Quantity, number of print locations, ink colors, garment type, and personalization. Bulk lowers unit cost.
Can you set up a team order portal?
Yes—portals simplify size collection and track roles across classes or locations.
Do you help with art and mockups?
Yes—send your logo and we’ll create a free mockup before production.
What are common placement choices for gyms?
Left-chest for logos, sleeve for roles, oversized back for program messages or slogans.
How should we care for printed apparel?
Wash inside-out, cold, gentle cycle; low heat dry. Avoid bleach and softeners to extend life.
Do you offer no-minimum options?
Where available, yes—ideal for micro-drops or replacements. Low MOQ and bulk are best for value.
Can staff roles be color-coded?
Yes—use consistent ink colors or thread colors by department for quick identification.
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